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Combined printing refers to the combination of two or more different printing methods to complete different printing on-line and even the printing process including post-press processing, that is, multiple printing processes and printing processes (or printing materials such as plastic films) are completed in one pass. Printing method for post-press processing.
The previous combination printing mainly refers to adding glazing, marking, slitting, folding and other processes to the printing machine. In terms of form and complexity, it can no longer be the same as the combination printing that appears today. The combination printing now refers to the combination of different printing methods, which is mainly for the convenience of production and processing, cost savings, and efficiency, or to meet the requirements of anti-counterfeiting and improve the quality of printing, such as processing a commodity Packaging, lottery tickets, etc. use a combination of multiple printing methods and post-press processing techniques. This printing method has already occupied a considerable proportion in the current printing applications.
Combined printing also has advantages that are unmatched by other printing methods. In the past, if a different printing method was used to complete a printed product, it was usually processed on different stand-alone machines, which took a lot of time, and the loss rate of the printed products was high. Operators spend a lot of equipment investment. If combined printing is achieved, all the processes of a product are completed at the same time online.
1. High production efficiency
When different printing methods are implemented on different stand-alone machines, the same paper feeding and receiving device is used, and it takes time to load, unload, and transport printed matter. Sometimes due to the complexity of the production process or the performance of the printing material (such as ink drying) and other reasons, some processes cannot be produced at the normal processing speed, which will inevitably make the entire production smooth and affect the entire production line. Production efficiency. Combination printing can solve the above problems, and production efficiency can be greatly improved.
2. Low loss rate of printed matter
Each single-machine processing should have a certain amount of waste product addition. If several single machines are combined, as long as there is a waste product addition number, this saves the waste product addition number, the loss rate of printed products is greatly reduced, saving In addition to the cost, it is also a considerable amount in a year.
3. Small footprint
The space occupied by each stand-alone machine is larger than that of a combined printing machine. The combined printing machine has a compact structure, less machine footprint, and more convenient management and operation.
4. Fewer operators
Each single machine is equipped with more operators than the combined printing machine. The number of single machines is more. The operator spends more time on installation, commissioning, maintenance and maintenance, and the operator's work intensity Big. With combined printing, the number of operators required can be greatly reduced.
5. Small total investment in equipment
The total investment of each single machine is greater than the total investment of the combination printing machine, so the investment of the combination printing machine is more economical.
6. Conducive to anti-counterfeiting
In the past, to achieve the purpose of anti-counterfeiting (only different combination printing was used in the production and processing of value notes), it was usually processed separately on different stand-alone machines. The effect was not particularly obvious, and the production volume could not be large. If combined printing is achieved, anti-counterfeit products can be processed in large quantities.
Combination printing was first used in the printing of banknotes, securities, lottery tickets or notes of value. For example, printing of banknotes has long been accompanied by processes such as offset printing, relief printing, punching and marking while engraving intaglio. At present, the characteristics of different printing methods are used to print on high-end packaging products, which increases the difficulty of counterfeiting, which improves the level of anti-counterfeiting, and can be processed and produced in large quantities.
7. Improve printing quality and grade
Different printing methods have different printing characteristics. These characteristics are irreplaceable by other printing methods in many occasions. Therefore, different printing methods can be used to obtain better printing effects to improve the quality and grade of printed products. This is also combined printing. main purpose. For example, some products need to take advantage of the low cost and high quality of offset printing, some products need to rely on screen printing for larger printing ink layer thickness and better light resistance, and some products require special printing materials (such as fluorescent ink, UV Varnish, etc.) to show its special printing effect. In order to meet these special needs, it is required to use different printing processes for printing.
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