Detailed analysis of blistering and glazing process

Blister packaging is not just an attractive gift option, it is also a hygienic and anti-theft container. This packaging consists of two basic parts-blister card and plastic blister itself. Under the influence of heat, the blistering varnish on the blister card forms a heat-sealing effect. The two parts are sealed together to form a protective envelope for transporting the packaged object.

Printing machine configuration:
Rapida 106-5 + LTTL (double glazing unit), extended two-page paper collection device.
Printing unit 1-5: conventional ink roller

KBA Rapida 106

KBA VariDry drying device technology:
-2 intermediate drying devices, each equipped with infrared and hot air drying devices-extended paper collecting device equipped with infrared and hot air drying devices-3 UV drying devices placed at the end of each 200 W / cm glazing unit 1 : Cavity scraper equipped with anilox roller for water-based glazing unit 2: Cavity scraper equipped with anilox roller for anilox roller of UV glazing unit 1: 80 lines / cm, ART, anilox roller with an absorption capacity of 22 cubic centimeters / square meter varnishing unit 2: 100 lines / cm, hexagonal, with an absorption capacity of 10 cubic centimeters / square meter

Production technology:
1st printing unit: Pantone Cool Grey 9 Hybrid
2nd-5th printing units: Conventional overprinting primary color glazing unit 1: Water-based base coating for foaming applications, full-frame glazing intermediate dryer: working, each equipped with infrared and hot air dryer 2: Water-based blistering and varnishing, full-length glazing and extended paper collection device: infrared and hot air drying devices are turned off and placed in the final UV drying device to work

Blistering glazing effect

When the sample was produced, the conventional overprint primary colors were printed in the wet press wet mode in the first to fifth printing units. It is then practical to apply the waterborne primer in the first glazing unit with full-scale glazing.

Prepare by blistering and glazing. The ink and primer are dried with the help of two intermediate drying devices, then the blistering varnish is applied in full width and dried in the elongated take-up device.
Practical tips and suggestions:

The choice of the appropriate carrier material (usually cardboard) and its surface properties are decisive factors for successful finishing. Therefore, the supplier of this special carrier material must confirm its suitability.

Adhesion problems may occur when using fresh ink. Therefore, you should use solvent-resistant inks because they show better thermal stability. We also recommend that you choose inks that are insensitive to ammonia and alcohol. Here you should also ask the supplier to confirm the suitability of the product for foaming applications.

The viscosity of the blistering varnish must also be checked before use. Long storage time or incorrect storage will lead to an increase in the year. Therefore, processing difficulties are almost inevitable.

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